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کانبان×برنامه‌ریزی تجمیعی×برنامه‌ریزی نیازمندی‌های مواد×SMED×
حوزهمدیریت عملیاتمدیریت عملیاتمدیریت عملیاتمدیریت عملیات
خانوادهMachine learningMachine learningMachine learningMachine learning
سال پیدایش1950199219751985
پدیدآورTaiichi OhnoWallace, T. F.Joseph OrlickyShigeo Shingo
نوعProduction control systemDemand-supply planning frameworkMaterial planning algorithmSetup time reduction technique
منبع بنیادینOhno, T. (1988). Toyota production system: Beyond large-scale production. Cambridge, MA: Productivity Press. link ↗Wallace, T. F. (1992). Sales & Operations Planning: The how-to handbook. Cincinnati: APICS Publications. link ↗Orlicky, J. (1975). Material requirements planning: The new way of life in production and inventory management. New York: McGraw-Hill. link ↗Shingo, S. (1985). A revolution in manufacturing: The SMED system. Cambridge, MA: Productivity Press. link ↗
نام‌های دیگرvisual management, pull systemsales and operations planning, production planningMRP, MRP Iquick changeover, rapid setup
مرتبط5555
خلاصهKanban is a pull-based production control system developed by Taiichi Ohno at Toyota in the 1950s that uses visual signals (traditionally cards or bins) to trigger production and movement of materials based on actual demand rather than forecasts. The Japanese word 'kanban' means 'visual card' or 'sign,' and the system operates on the principle that work should flow in response to downstream requirements. Kanban is a foundational element of the Toyota Production System and lean manufacturing, enabling just-in-time production, reduced inventory, and improved flow efficiency.Aggregate Planning (or Sales & Operations Planning, S&OP) is a collaborative, iterative process that balances demand and supply at a high level—typically grouping products into families and planning over a 3–18 month horizon. Developed formally by Tom Wallace and popularized through APICS, aggregate planning helps organizations align sales forecasts, production capacity, inventory, and workforce to meet demand efficiently while managing costs. It serves as the bridge between strategic business plans and detailed operational execution.Material Requirements Planning (MRP) is a computerized system developed by Joseph Orlicky in the 1970s that calculates material requirements based on master production schedules and bill-of-materials data. MRP determines what materials to buy, how much to order, and when to order them to meet production demand while minimizing inventory carrying costs. It became a foundational technology for manufacturing planning and later evolved into manufacturing resource planning (MRP II) and enterprise resource planning (ERP) systems.Single Minute Exchange of Die (SMED) is a systematic approach developed by Shigeo Shingo in the 1980s to drastically reduce the time required to changeover equipment from producing one product to another. The methodology, part of the Toyota Production System, aims to reduce setup time to a single-digit minute range (ideally under nine minutes), enabling smaller batch sizes, faster response to customer demand, and improved flexibility in manufacturing. SMED is a cornerstone of lean manufacturing and just-in-time production.
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ScholarGateمقایسهٔ روش‌ها: Kanban · Aggregate Planning · Material Requirements Planning · SMED. بازیابی‌شده در 2026-06-19 از https://scholargate.app/fa/compare